Whats Prefab

Conceptualization

Coming together with our designers to get a visual idea of exactly how your project will come to life, is the first step. Moreover, getting a deeper understanding from our various teams on not only the planning & designing, but also on matters ranging from cost-benefits to time saving is just as necessary.

Design Engineering

The result of design engineering is impressive time benefits and lowered subsequent pressures on project finances. Sufficient time is spent on highly detailed working drawings before the production commences. This includes element dimensions, reinforcing, finishing required etc., and is an absolute integral part of the quality assurance process.

Manufacturing

Precast is produced in factories under strictly controlled conditions, which means excellent resource efficiency for materials, labour, energy and processes. Our in-house precast facility at Khopoli is home to all things manufacturing, when it comes to prefab & precast.

• Unique Shape – A Prefab Possibility Molds can be designed to produce unique, custom sized or shaped units/precast elements. Precast Concrete excels because of the flexibility and accuracy in the production process.
• Adapting Existing Structures with Prefab It is important to ensure that any new design structures or buildings that are constructed are in tune with their older counterparts. Vigilant designs in the precast factory and use of prototypes can ensure that the match is satisfactory and compatible.
• Saving Costs the Prefab Way Repetition of individual elements can be achieved effortlessly- whether 1, 10 or 100 are required. Re-using a mold makes both environmental and economic sense – every additional cast saves materials, energy and time. They can also be stored to allow later replication - one day, one week or even one year later.

Quality Assurance

The quality assurance program is an integral part of all processes. Each stage of manufacturing is closely monitored including quality control procedures, batching reports, production, placement, consolidation, casting, curing, stripping, testing, storage and handling of product.

Logistics

Being a turnkey solution provider, one of the key elements is the ability to transfer the material in a timely fashion at the site. Extensive experience ensures both – a reliable & efficient delivery that enables a smooth flow of processes post delivery. The products are placed & delivered in the exact sequence that will be required for erection of the project. The precast elements arrive ready for installation and can be scheduled to be on site ‘just-in-time’ so they can be lifted directly and installed. This prevents unnecessary double handling, thus reducing time and energy.

Installation

Precast construction requires minimal propping and bracing and reduces the need for scaffolding, to provide an immediate clear work area for following trades. Highly trained professionals using suitable gear & cranes lift the prefab panels. A special high quality grout material is used to achieve leak-proof joints along with a strong bond.